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Wave Soldering Defects - Solder Mask Discoloration

A user recently submitted the following defect:

We have found that after selective soldering dark stripes remain (figure 1) on the solder mask for our 8 layer board (2,4mm thickness). Do you have any explanation or info that might help to solve this problem? Can you tell us if this is a quality problem?

Figure 1: Dark stripes on the solder mask after selective soldering.

Normally this is a cosmetic issue but should be investigated for the real cause. When running a thicker board it is probable that the soldering process or dwell times may have changed.

The most common reasons for this occurrence include:

  • Different flux used, higher temperature, longer dwell time or boards were run twice in pallet
  • Solder mask/resist type, thickness or cure cycles have changed
  • PCB supplier has been changed, or mixed batches of boards

There is no reference to the board finish, solder alloy being used or flux type—water or alcohol based. These are important when conducting analysis of the process problem.


Wave Soldering Defects:

Poor Penetration
© 2007 Trafalgar Publications
Text and photos courtesy of Bob Willis