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Stencil, Solder Paste & Printing Defects - Damaged Stencils 

Because a stencil may cost between $300 - 600, care needs to be taken on handling and printer set-up. If kinks or buckles in the stencil occur as shown in these examples, the stencil will not sit flat on the surface of the printed circuit board resulting in poor print characteristics.

Figure 1: A stencil buckle on the edge of a BGA pad area.

Damage to the stencil can cause paste to seep around the BGA aperture onto the surface of the laminate and resist. This may result in paste shorts, which can lead to solder shorts. Damage like the example can often occur due to excessive pressure of the squeegee blade or on the stencil on contact force. The stencil is literally bent over the edge of PCB.

Figure 2: Another stencil buckle.


More Stencil, Solder Paste & Printing Defects:

Damaged Stencils
© 2007 Trafalgar Publications
Text and photos courtesy of Bob Willis