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BAE Systems has improved flow time, increased processing flexibility, reduced costs and maintained a low defect rate through implementation of a new soldering technology. This paper addresses their elimination of a vapor phase soldering system and the associated processing steps necessary to solder two-sided connector boards using selective soldering. It also discusses how processing flexibility has improved by transferring complicated mixed technology boards from wave solder to selective solder by incorporating a dual reflow process. The ultimate goals of implementing dual reflow and selective solder were to positively affect the bottom line and to increase customer satisfaction. 





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