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This paper details the experience of one medium sized assembler set on achieving a customer-driven mandate to go lead-free for the assembly of high-end printer boards. Using both tin-silver-copper and tin-copper, both production yields and quality were maintained. Over 120,000 builds were achieved with no soldering defects. SAC305 was used for the reflow process and tin-copper-nickel (SnCu) based solder K100 was used in the wave soldering operation and for hand assembly. 





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